Consistent quality
Part quality remains consistent and part weight remains stable, even in fluctuating ambient conditions.
Guaranteed stability
Our pilots ensure a stable process in the long term – for maximum efficiency and minimum reject rates.
Automatic optimisation
Manual intervention is reduced thanks to intelligent analysis and independent process adaptation.
aXw Control assistance functions at a glance
RecyclatePilot | PressurePilot |
|---|---|
Compensates material fluctuations – for a stable part weight whether using new, recycled or reground material | Optimises pressure regulation via a parameter – for minimised internal pressure peaks and burr formation as well as an extended process window |
Process regulation system with no additional sensors | Higher part quality |
Consistent processes and high mould reliability | Higher control accuracy |
Consistent mould filling and thus consistent shot weight | Less downtime and fewer rejects |
DosingPilot | ReferencePilot |
|---|---|
Precise achievement of the programmed dosage volume | Exact control via cavity pressure sensor and reference curve for consistent part quality |
Equipment protection | Stable processes – higher reproducibility |
Minimised variations in dosage volume and shot weight | Consistently optimum moulded part quality |
Maximum process consistency for stable processes | Consistent shot weights through compensation of viscosity fluctuations and ambient conditions |
“GESTICA with its numerous assistance and pilot functions helps to save energy and detect process fluctuations at an early stage. This enables us to sustainably increase the efficiency of our production and raise our quality standards in the long term.”
Dennis Schäfer, Head of Production Plastic Parts at ABB STOTZ-KONTAKT
In focus
In our "In focus" section, we regularly present selected control assistants and pilots that are especially impressive in practice – whether because of their innovative functions, concrete time savings or how much easier they make day-to-day work.
RecyclatePilot – now with a new tutorial
